FLAT-GRINDING MACHINES WITH HYDRO
MECHANICAL CONTROL AND CROSS TABLE
SHPH
 
 
In the last few years, the market demand has determined a range of products including manly universal grinding machines with hydromechanic control. All the machines in this class are distinguished for their wide spectrum of application, high reliability, good quality of the treatment, various automatic feeds which allow the attaining of  high productivity.
As a result of the necessity of  increasing the width and height of the treated component was created and successfully produced a range of surface - grinding machines with a cross table and  hydromechanic control, in which the modern positional, constructive and  technological decisions are combined with the traditions and experience of the "Grinders Producing Plant" JSC in constructing precise and trouble-free machines with marked simplicity and convenience of operation.
 Usage

The Flat Grinding Machines with cross table and hydro mechanic control are designed for plain grinding by periphery or face of the abrasive disk.

These machines provide high accuracy and cleanness of surfaces processed at minimal loose of machine and additional time.

The basic models haven't got any principal differences concerning the gears and the three axes supply.

 

N

Parameters [mm]

Model

SHPH

32.11

Model

SHPH

30.63

Model

SHPH 30.80

Model

SHPH

30.100

Model

SHPH 40.63E

Model

SHPH 40.80

1

   

Table working surface sizes

Width

200

300

300

300

400

400

Length

630

630

800

1000

630

800

2

Maximal sizes of processed detail

Width

240

320

320

320

450

450

Length

670

670

800

1000

670

800

Height / new disk /

360

360

500

500

400

400

3

Overalls

Length

2800

2900

3100

3500

2900

3100

Width

1500

2200

2200

2200

2500

2500

Height

1980

4

Weight [kg]

3000

3200

3400

3500

3600

3700

All machines are designed with accordance of BSS (Bulgarian State Standard) 15817-85”
Metal Working Machines Flat Grinding with horizontal spindle and cross rectangular table and DIN 8632 T1 “Werkzeugmaschinen; Planschleifmaschinen mit Waagerechter Schleifspindel und beweglichem Rechtecktisch bis 1600 mm Schleflange; Abnahmebedingungen.”



2
. Technical parameters

No

Parameters

SHPH

32.11

SHPH

30.63

SHPH

30.80

SHPH

30.100

SHPH

40.63E

SHPH

40.80

1

Table working surface sizes [mm]

Width

200

300

300

300

400

400

Length

630

630

800

1000

630

800

2

Maximal sizes of the processed detail [mm]

Width

240

320

320

320

450

450

Length

670

670

800

1000

670

800

Height

(new disk)

360

360

500

500

400

400

3

Transverse stroke

245

310

300

300

445

445

4

Automatic vertical feeds range

Non Continued mm/U

0,01-0,045

Continued, mm/U

0,2

5

Minimal vertical movement of theabrasive disk, mm

0,001

6

Transverse feeds range

Non Continued mm/U

0,1-15

Continued mm/U

0,25-1,3

Fast stroke m/min

1,6

7

Longitudinal speed
range , m/min

 1,5-25

8

Abrasive disk sizes [mm]

Outer diameter

D=250

D=300, V max = 45 m/s

Width

40

9

Abrasive disk revolutions
per minute, U/min

1500 / 3000

10

Main motor power, kW

3,2/4

11

Overalls [mm]

Length

2800

2900

3100

3500

2900

3100

Width

1500

2200

2200

2200

2500

2500

Height

1980

12

Weight, Kg

3000

3200

3400

3500

3600

3700

3.Short technical description of the machines.

3.1 Machines layout

The main rotation is abrasive disk rotation.

The feeding working movements are three types: longitudinal, transverse and vertical.

The “Cross table” is the main item of all our machines: the carriage with abrasive disk realizes the vertical
movement; the processed detail - longitudinal and transverse movement.

The straightforward movement's guiders for all three axes are rolling ones, this way allowing good leading
accuracy and reaching large scope of the realized speeds, including speeds very near to 0.

3.2 Basic movements

Longitudinal movement

The longitudinal movement is performed by hydraulic cylinder; stroke is setting by non contact sensors.
The maximal value is 840 mm; the speed setting is grade less

(manually by dial turn) in the limits of 1,5-25 m/min.

The maximal longitudinal stroke varied for different models depending on the working table length.

Machine model

SHPH

32.11

SHPH

30.63

SHPH

30.80

SHPH

30.100

SHPH

40.6 3E

SHPH

40.80

Longitudinal stroke [mm]

710

710

920

1120

710

920


Cross movement

he transverse movement is performed by crossing table carrying upper table with fixed processed detail.

The transverse movement is automatic and manual type. In both cases the rotating driving movement is
converted in straightforward movement by screw-nut gear ( for bigger accuracy the nut halves are under
pressure one toward other by springs , allowing this way zero tolerance.)

The fine manual feeding has minimal incremental 0,001 mm, the coarse manual feeding

- 3 mm. per one revolution of relevant flywheel.

The transverse auto movement is performed by hydro motor. There are two auto feeds: continued and non
continued (stepped).The stroke is set by contact sensor and two mobile cams. Continued feed speed is
step less set (manually by dial turn) in the limits of 0, 25-1, 3 m/min.; non continued speed - 0,1 – 15 mm./stroke.

The maximal transverse stroke varied for different models depending on the working table width.

Machine model

SHPH

32.11

SHPH

30.63

SHPH

30.80

SHPH

30.100

SHPH

40.6 3E

SHPH

40.80

Longitudinal stroke [mm]

245

310

300

300

445

445


Vertical movement

The Vertical movement is performed by the carriage, carrying the grinding spindle with abrasive disk.

The vertical movement is manual and automatic type.

The minimal fine manual feed incremental is 0,001 mm.

The coarse manual feed incremental is 1 mm per 1 revolution of the relevant flywheel.

The vertical automatic feed is hydraulic type and it is regulated in 0,001 – 0,045 mm
limits of interval of 0,001 mm.
The end of automatic feed (the end size is reached) is regulated by contact sensor.

Abrasive disk rotary movement

The grinding is driven by two-speed induction motor by means of flexible coupling

The spindle assembly is using four precise angle rolling bearings, mounted under advanced pressure.
The spindle flange is based onto the spindle alongside precise processed conical surface.
The allowed radial beating of this conical surface towards turning axis is 0,003 mm.

The sizes of the grinding disk are standard for every worldwide grinding disk producers.
Special disks, used to grind with their faces are available after preliminary order.

The two-speed motor drive allows increasing to bigger revolutions after some wearing out of
the grinding disk diameter and reach of optimal grinding peripheral speeds.


3.3 Electrical Equipment

All flat-grinding machines are supplied completed with electrical equipment. The electrical
apparatus is located in separate electric cabinet. All contactors are located in the machine
electric cabinet panel. Weak current part has cam
relays and is placed onto a frame in machine electric cabinet also. Control parts – buttons
and switches are onto machine control panel.

All remaining elements – motors, electric magnet distributors and switchers are mounted in
the machine.

The electrical installation production strictly follows the client requirements and the order.
All electrical elements are certified with CE safety sign.

3.4 Hydraulic equipment

The hydraulic system provides the following functions:

- table longitudinal movement

- non continued transverse feed of the cross table

- continued fast transverse movement of the cross table

- continued transverse movement of the cross table with variable speed drive

- automatic vertical feed of the grinding carriage

Driving system nominal pressure – 1,5 MPa

Driving system tank volume is 130 dm3 for MX-M/32 oil, filtrated by 10 µ m filter.

Instead of MX-M/32 oil you may use the IGP-18 russian oils (IGP-30), “Shell Tellus 27” /
“Shell Tellus 29” / ,
“Mobil-DTE Oil 24” as well as and other mineral oil with anticorrosion , no foaming and
long life characteristics, which are the same or near to viscosity class ISO 3448 32.

Driving system flow rate is 28 dm2/min.

5. Machine equipment

You may equip every our machine with the next accessories:

Precise vertical movement counter ( indicator counter )

Numerical indication towards vertical axis with incremental step 0,001 mm.

(Numerical display and measuring line),

Numerical indication towards transverse axis with incremental step 0,005 mm.

(Numerical display and measuring line),

Numerical indication towards vertical and transverse axes

Electric magnet table with fixed straps and bolts,

Processed details fixing precise vice

Abrasive disk static balance stand,

Abrasive disk balance mandrel

Grinding disk periphery plain sharpening device

Radial sharpening device

Angle sharpening device

Grinding disk periphery and front sharpening device

Cyclone ( centrifugal ) cooling fluid clearing aggregate

Gravitate ( sedimental) cooling fluid clearing aggregate

Gravitate ( sedimental) cooling fluid clearing aggregate with

Additional cleansing through permanent magnets,

Aggregate, using Electro-magnetic cooling fluid clearing way

Local lighting,

Fast wearing spare parts kit ( for 5000 working hours )

Service machine tools

N

Parameters [mm]

Model

SHPH

3 2.11

Model

SHPH

30.63

Model

SHPH 30.80

Model

SHPH

30.100

Model

SHPH 40.6 3E

Model

SHPH 40.80

1

Electric magnetic table